Dust gaw makawp maga na matu manu n hkrat ai n kaja ai lam rai nna, mu tam na matu manu dan dik htum re. Coating npu (sh) print galaw da ai layer hte laminate lapran hta rawng ai particle langai gaw, pinhole, spot (sh) n-gun n rawng ai lam byin wa nna, dai gaw customer wa pack hpe hpaw ngut ai hpang she dan dawng wa ai. Web jasan jaseng ai jak gaw, n san seng ai lam ni nip de galoi mung n du hkra, laika ka ai (sh) coating unit a ntsa kaw hkrak hkrak dung nga ai, bungli galaw ai jak hte n-gun n rawng ai sha jung da ai jak lapran na shai hkat ai lam gaw, ndai laika buk hta ladat hte maren tsun da ai, masat da ai lam nkau mi hta du wa ai.

Hpa majaw Dust gaw galai shai ai hta manu dan dik htum ai awu asin re
Converter ni gaw, nbung hta nga ai nhprang arai ni hpe web hku nna hkap la ai, film ntsa de shawng de htawt sit ai slitting hte edge trim debris ni, substrate hkum nan kaw na pru wa ai n-gun n rawng ai arung arai ni hpe npawt nhpang masum kaw na hparan ai. Lawan ai line hta web hte rau hkawm sa ai nbung a boundary layer gaw dai particles ni hpe ntsa de dip da ya ai majaw, vacuum hood langai sha gaw dai ni hpe n law htum shapraw kau ya lu ai.
Dai manu hpe n-gun n jaw na matu loi ai. Rewind galaw ai shaloi mu ai print n kaja ai lam ni gaw scrap byin mat ai; lamination galaw ngut ai hpang mu lu ai n kaja ai lam ni gaw, roll hpring tup ka kau ai-off byin mat ai; customer kaw mu ai n kaja ai lam ni gaw claim byin wa ai. Web hpe jasan jaseng ai jak langai gaw dai hta na daw mi sha manu jahpu jaw ra ai, dai majaw extrusion, coating hte flexible packaging line law malawng gaw ya aten hta langai hpe lata la mai ai arung arai langai hku n re ai sha, masat da ai jak langai hku nna masat da ma ai.
Web Cleaning Machine gaw teng sha hpa hpe shapraw kau ya ai
Contact san seng ai lam gaw, mu lu ai hte bungli galaw lu ai n kaja ai lam ni hpe byin shangun ai particle range hpe madung tawn nna, sub-micron kaw nna 50 microns daram du hkra rai nga ai. Dai size hta jan yang, particle ni gaw loi loi hte sharawt nna, shaw la ai hku nna rim la hkrum chye ai; shi a lawu de, shanhte gaw hkrak hkrak n mu lu tim, pat shingdang ai layer hta pinholes ni hpe naw galaw lu ai.
Dai ladat gaw, chemical n re ai sha, jak hte n-gun rawng ai ladat re. Elastomer roller gaw shamu shamawt nga ai web hpe matut mahkai nna, ntsa kaw na particle ni hpe sharawt ya ai; lahkawng lang ngu na roller (sh) adhesive film gaw, n san seng ai hpe matut mahkai ai roller kaw na shaw kau ya ai majaw, n san seng ai hpe n kaja ai hku shinggrup kau lu ai. Hpa mung n hka ja ai, hpa mung n hka ja ai, substrate hpe mung n hka ja ai - dai gaw gara solvent hte matut mahkai ai lam mung n-gun rawng ai (sh) masat da hkrum na hkrit tsang hpa nga ai film hte foil ni hta ahkyak nga ai.
San seng ai shara gaw line kaw gara hku dung nga ai
Position gaw bungli galaw ai lam hpe dawdan ya ai. Galai shai ai line langai hta galoi mung galaw ai order gaw, unwinder, dai hpang web hpe jasan jaseng ai jak, dai hpang corona tsi lajang ai, dai hpang printing (sh) coating galaw ai. Corona a shawng e san seng ai lam hpe tawn da ai gaw ahkyak ai, hpa majaw nga yang tsi lajang ai lam gaw npu na n-gun hpe maren mara sharawt ya ai; npu kaw ga yun naw nga ai rai yang, dai n-gun n-gun ni a npu na tsi lajang ai lam gaw akyu n rawng mat nna, hpang de n-gun n rawng ai awu asin byin ai hkrang hte maren hkrat sum mat ai.
- Corona garai n byin shi yang:film hte foil line ni a matu madang masat da ai ladat.
- Coating hte lamination n galaw shi yang:shingdu de pat shingdang ai layer hkan nang ai shaloi, san seng ai lam hpe galoi mung hkum htingnut kau u, hpa majaw nga yang, particle ni gaw pat shingdang ai chyam dinglik ai lam hta hkrat sum mat ai pinholes ni hpe shabyin ya ai.
- Slitting galaw ngut ai hpang:trim debris gaw hka hkin gau de pru wa ai majaw, line nkau mi gaw dai hpe rim la na matu second station hpe jat bang ai.
- Kaji ai web ni hta:n-gun n rawng ai unit langai gaw, n-gun n rawng ai stand ntsa kaw dung mai ai, jai lang mai ai galai shai lam ni a matu roller access hpe n pat shingdang da ai rai yang.
Madung 1: Web galu kaba ai, lawan ai hte line shara
Web jasan jaseng ai jak langai a matu shawng nnan na masat da ai lam gaw, jak hte hkrak ai: lang mai ai jasan jaseng ai galu kaba ai lam, line speed kaba dik htum hte jak maga de na shara nga ai. 600 m/min line ntsa 400 m/min a matu masat da ai web jasan jaseng ai jak gaw, n myit mada ai sha bottleneck n rai na re - shi gaw asan sha n jasan jaseng lu na re, hpa majaw nga yang, lawan ai hku rawt jat wa ai hte maren, matut mahkai aten gaw hkrat sum mat na re.
| Laika man masat masa | Hpa hpe kam na |
|---|---|
| Jai lang mai ai dam lada ai | San seng ai galu kaba ai lam gaw, web galu kaba dik htum hta jan ra ai, dai hte n bung ging ai |
| Line lawan ai | Rated speed gaw line kaw na lawan dik ai arung arai hpe shinggrup ra ai |
| Machine maga de nga ai shara | Roller shang na matu, n-gun rawng ai roll diameter hte nhtang shinggrup na shara |
| Web lam | Free span (sh) madi shadaw ai run; Cantilevered hkrang gaw n-gang hpe asan sha galaw ya ai |
| Hpang jahtum hpe gang je kau | San seng ai shara garai n du shi yang (sh) ngut ai hpang trim hpe shaw kau ai kun |
2: Matut mahkai Roller Tack hte ngang kang ai lam
Tack ngu ai gaw particle hpe sharawt ya ai. Tack grai n law ai majaw, roller gaw hpa mung n shaw kau ai sha, ntsa hpe polish galaw ya ai; grai law hkra galaw nna, roller gaw web hpe gasat nna, tension spike byin shangun ai, shing nrai, substrate ntsa hta n-gun rawng ai n-gun ni hpe tawn da ya ai. Elastomer tack hpe shadawn shadang hku nna, roller a n-gun hpe Shore manu hku nna shingdaw ai majaw, nambat lahkawng yan hpe datasheet ntsa hta mu lu na re.
Tatut hta lata la ai logic:
- Smooth film ni hte foil ni:medium-tack, grau n-gun ja ai roller gaw masat n lawm ai sha kaja ai matut mahkai lam jaw ai.
- Porous (sh) coated npu na npu ni:npu na tack hte grau ngang kang ai roller gaw, coating hpe pick-off galaw na hpe koi ya ai.
- Grai sawng ai awu asin:high-tack roller gaw shawng nnan hta karum ya ai raitim, grau lawan ai hku jai lang mai ai galai shai lam ra ai majaw, 1,000 m hta manu rawt jat wa ai.
- Kahtet ai:station gaw dryer (sh) extruder hte ni ai shara kaw dung ai rai yang, roller a nbung katsi ai lam gaw shadawn sharam ai lam byin wa ai.
Contact pressure hpe gram lajang mai ai hte bai galaw mai ai - nbung n-gun shadawn ai jak hte jak rung n-gun hpe jahkring kau ai gaw, ngang grin ai spring hta grau nna hkang na matu loi ai, dai gaw operator hpe n-gun hpe substrate hte n-gun n-gun hpe n-gun n-gun hte shingdaw lu shangun ai.
Masat masa 3: N shamu n shamawt ai hpe hkang ai hte ga nhpu hpe shaw la ai
Static charge gaw matut mahkai ai lam hpe dang kau ya ai. Charge rawng ai web gaw nbung hta nga ai n-gun ni hpe roller sharawt lu ai hta grau lawan ai hku hkap la nna, boundary layer kata na n-gun ni hpe mung hkam la lu ai. Contact roller a shawng e kalang ta jung da ai ionizing bar gaw, n san seng ai lam ni hpe n pin mat hkra, npu hpe neutralize galaw ya ai.
Extraction galaw ai gaw bungli hpe ngut kre shangun ai. Hkum tsup ai contact roller langai mi pyi, shi shinggrup ai shaloi, particle nkau mi hpe shapraw kau ya nna, dai particle ni hpe bai-hkap la na matu ahkang jaw na malai, rim la ra ai. Nbung lwi ai lam hpe tsun da ai hte line hpe n jahkring kau ai sha service galaw lu ai filter lawm ai extraction connection hpe tam u, dai hta n-ga nbung hpe web de bai n shapraw ai design hpe mung tam u.
Masat masa 4: Hkrang hpe bai gram lajang ai hte jai lang mai ai manu
Running cost hpe jai lang ai arung arai ni gaw madung tawn nna, rewind a design gaw kade daram manu dan ai hpe dawdan ya ai. Adhesive roll galu la ai web hpe jasan jaseng ai jak gaw galai shai ai lam lapran hta grau galu hkra hkawm ai; roll kadun ni hpe la ai langai gaw, operator langai hpe jak de grau law hkra shadut ya nna, galai shai ai lam shagu gaw threading error byin mai ai.
Web metre 1,000 hta adhesive meter hku jai lang ai hpe san yu u, dai hpang line a shaning shagu na shapraw ai hte adhesive roll manu hpe law htam shangun u. Dai jahpan - n re ai sha, jak manu - hpe gumhpraw hpung ni gaw quotation lahkawng a lapran shingdaw ra ai. Consuble galai shai ai lam shagu a matu bungli galaw ai aten hpe mung bang da u, hpa majaw nga yang, masum-shift bungli galaw ai shaloi, downtime gaw rolls ni hta grau manu dan ai.
Criterion 5: San seng ai lam hpe atsawm sha jep joi ai lam
Efficiency hpe shadawn sharam sha rai ra ai, n tsun shalawm ra ai. Hpaga lam galaw ai ladat ni hta tatut galaw mai ai ladat lahkawng hpe lang ma ai: tape lift test, dai hta masat da ai tape hpe web ntsa de bang nna, shaw kau nna, particle ni nga ai hpe jep yu ai, particle jahpan hpe optical counter hte station a shawng hte hpang hta masat da ai shara kaw la ai.
Hkap la ai lam hpe n galaw shi yang myit hkrum u. Akyu rawng ai yaw shada lam langai gaw, 5 kaw nna 50 micron lapran na particle ni a matu, 90% jan na shapraw kau lu ai atsam hpe, supplier wa tsun da ai substrate hte lawan ai lam hpe, customer wa shang wa ai jep joi ai lam a matu lang na ladat hte shadawn ai. Supplier langai mi gaw shadawn shadang hpe n bawngban na rai yang, dai hpe tsun dan ai gaw marketing re.
Masat masa 6: Hkamja lam hte Roller a prat
Web hpe jasan jaseng ai jak gaw, matut nna bungli galaw nga ai shaloi, shi a shara hpe lu la ai. Roller prat hpe shingra tara hku nna shinggrup ai lam (sh) metre law law hku nna tsun dan ai rai nna, dai gaw mu lu ai n-gun yawm ai lam hta grau nna tack decay hta madung nga ai. Print hta n kaja ai lam ni bai pru wa na hpe la nga ai hta, aten masat da ai hku nna asan sha galaw ai field test hte Track tack hpe hkan tam u.
- Roller prat:laksan hku nna metre wan law law, raitim galoi mung substrate-madung nga ai.
- Bearing ni:line lawan ai a matu seal galaw nna rated galaw da ai; frame hpe n shaw kau ai sha access galaw mai ai.
- Roller hpe shi nan jasan jaseng ai lam:wipe-down galaw ai ladat hpe hkap la da ai hka ja ai tsi, shing nrai, kashin mai ai sleeve.
- Spares ni:n-gun rawng ai roller, n-gun rawng ai roller hte ionizing bar ni hpe buga kaw sha tawn da ra ai.
- Galai shai ai aten:minit lahkawng a npu hta consumable galai shai ai lam gaw tengman ai yaw shada lam re.
Manghkang hparan ai lam: Masha law malawng byin ai manghkang ni hte shanhte a lam ni
| Ana kumla | Mai byin ai lam | Shawng nnan jep yu u |
|---|---|---|
| San seng ai atsam gaw aten ladaw ni na wa ai hte maren yawm mat wa ai | Tack hten za ai gaw lai wa sai jai lang mai ai shadawn sharam | Hkauna tack chyam dinglik ai, roller asak hpe meter hku nna |
| Web ntsa kaw n-gun rawng ai masat kumla ni | Matut mahkai ai a n-gun grai ja ai (sh) grai n-gun ja ai | Hkrun lam hpe shayawm nna, npu na-tack roller de galai kau u |
| Web daru kaw hkawm sa ai | Shang pru ai tension n htap htuk ai | N-gun ja ai hkrang, roller hpe hkrang shapraw ai |
| Particles ni kalang ta bai pru wa ai . | Static n-gun n rawng ai, shaw la ai lam n-gun kya ai | Ionizing bar magam bungli, hka ja ai masa |
| Roller ntsa maga na shingnip | N san seng ai lam, shut ai jasan jaseng ai tsi | San seng ai ladat, hka ja ai hte htap htuk ai lam |
| Aten law law jai lang ai galai shai ai lam | N san seng ai web a matu high tack | Magam bungli-laksan roller lata ai lam |
Laksan masat da ai jahpan
Web hpe jasan jaseng ai jak hpe n order shi yang, line shagu hpe confirm galaw u:
- San seng ai galu kaba ai web galu kaba ai hta grau kaba ai, hkam sharang ai lam hte.
- Rated line speed gaw line ntsa kaw lawan dik htum ai arung arai hta grau ai.
- Roller tack range hte Shore a ngang kang ai lam hpe matut mahkai nna, nbung katsi ai lam hpe masat da ai.
- Gauge hte gram lajang mai ai, bai galaw mai ai matut mahkai ai lam hpe galaw ai.
- Ionizing bar amyu hte shara, nbung lwi ai sumla hpe mung jat bang ai.
- 1,000 m hta adhesive jai lang ai lam hte roll galai ai aten.
- Myit hkrum da ai shadawn shadang ladat hte yeng seng kau ai efficiency target.
- Spares ni nga ai: shingkyit, shingkyit shingkyit, ionizing shingkyit ni.
Mari ai ni galaw chye ai shut ai lam ni
- Manu hpe tsun dan ai.Consumable cost hte downtime gaw lahkawng ning laman mari ai manu hta grau law ai.
- Corona ngut ai hpang install galaw ai.San seng ai lam gaw tsi tsi ai lam a upstream hta lawm ai, lawu de n re.
- Static hpe n sawn ai.Neutralisation n nga yang, web hpe jasan jaseng ai jak gaw, web a shi hkum nan nhpu hpe hkap la ai atsam hte shingjawng nga ai.
- Matut mahkai lam hpe shadut ai.Grau nna n-gun dat ai gaw, san seng ai web ni hta grau nna, masat kumla hte ngam ai hpe shabyin ya ai.
- Hkap la ai chyam dinglik ai lam hpe lai di ai.Kaja ai lam hpe customer a shi a substrate hte lawan ai lam hta sakse madun dan ra ai.
- Hkai sun galaw ai stock hpe n yu ai.Import galaw ai adhesive roll ni hpe la nga ai jak langai gaw, line hpe n-gun n rawng hkra galaw ya ai.
FAQ
Q1: Galai shai ai line hta web hpe jasan jaseng ai jak hpe gara kaw bang ra ai kun?
Kalang ta unwinder galaw ngut ai hpang hte corona tsi n hkam shi yang, dip shapraw ai (sh) coating galaw ai. Hpa majaw nga yang, ntsa kaw na ga nhpu gaw activation hpe pat shingdang nna, hpang de adhesion gaw particles ni dung ai shara kaw hkrak hkra hkrat sum mat ai majaw, tsi lajang ngut ai hpang san seng ai lam hpe jahten kau ya ai.
Q2: Web hpe jasan jaseng ai jak gaw aluminum foil ntsa kaw bungli galaw ai kun?
Yes, hte foil lines ni gaw grau nna lang ai ni hta lawm ai, hpa majaw nga yang, pinholes ni gaw barrier packaging hta n hkap la mai ai majaw re. Foil gaw film hta grau n-gun ja ai roller hte grau n-gun ja ai loading ra ai, hpa majaw nga yang, grai n-gun ja ai npu hta loi loi hte masat da ai majaw re.
Q3: Contact roller ni hpe kade lang galai ra ai kun?
Dai gaw masat da ai calendar hta n-ga, substrate hte awu asin byin ai madang hta madung nga ai. Tack hpe aten masat da ai hkai sun chyam dinglik ai lam hte yu reng nna, tack gaw supplier a lang mai ai shadawn shadang npu de hkrat sum mat ai shaloi, metre wan law law na ai hpang, galai kau ra ai.
Q4: Web hpe jasan jaseng ai jak gaw Micron hta kaji ai particle ni hpe shapraw kau lu na kun?
Hkrum katut ai lam hpe jasan jaseng ai lam gaw, roller compound hte matut mahkai ai aten hta hkan nna, sub-micron kaw nna micron 50 daram du hkra akyu rawng ai. Micron langai a lawu hta, efficiency hpe sawn la ai hta grau nna, particle jahpan hte kaja dik htum kam mai ai.
Q5: San seng ai lam gaw web tension (sh) mying jahpan hpe hkra machyi shangun na kun?
Pneumatic loading hte bung ai shang pru pru ai tension ni lawm ai hkrak hkrak masat da ai station gaw shadawn shadang n nga ai. Tension spikes gaw, grai law hkra hkrat sum ai n-gun (sh) substrate a matu grai ja ai roller hpe madun ai.
Q6: Machine gaw teng sha san seng ai hpe gara hku sakse madun na kun?
- tape lift chyam dinglik ai lam (sh) masat da ai shara hta optical particle hti ai lam hpe n galaw shi yang hkap la ladat langai hpe myit hkrum nna, 5 kaw nna 50 micron lapran hta, customer a shi a substrate hte lawan ai lam hta, yeng seng kau lu ai atsam a matu yaw shada ai lam hpe masat da u.
Q7: Gara consumables ni hpe stock kaw tawn da ra ai kun?
Matut mahkai ai shingnip ni, shingnip shingna ni hte ionizing bar spares ni, substrate-laksan shingnip shingna ni hpe mung jat bang u. Ndai ni hpe buga kaw tawn da ai gaw, web jasan jaseng ai jak hpe madun dan ai kaw nna galaw shapraw ai arung arai langai de galai shai shangun ai lam rai nga ai.
San seng ai Webs, Claim n law ai
Contamination gaw process mahtai hte process manghkang langai mi re: static hpe neutralize galaw nna, particle ni hpe hkra maga na roller hte sharawt nna, shanhte hpe htuk manu ai hku shaw la nna rim la nna, nang tau hkrau myit hkrum da ai shadawn shadang hte mahtai hpe jep joi yu u. Dai lam mali hta web hpe jasan jaseng ai jak hpe tsun dan nna, defect rate gaw hkan nang na re.
Shenzhen Hefengjiada Technology gaw corona ana zinli hpe tsi lajang ai ladat ni, plasma tsi lajang ai jak ni hte matut mahkai ai lam hpe jasan jaseng ai arung arai ni hta film, foil hte n-gun ja ai shingnip shingna ni a matu web jasan jaseng ai jak ni hpe galaw shapraw ai. Na a web galu kaba ai, line a lawan ai, substrate hte awu asin byin ai shara hpe anhte hpang de sa dat u, anhte a engineer ni gaw roller configuration hpe hpaji jaw nna, nang n install shi yang myit mada da ai yeng seng kau lu ai atsam hpe kam hpa na re.

